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OK, update time. Well, there has been a lot of work behind the scenes over this. I would be exchanging emails with Easton at least once a week.
Several prototypes of the summer tent have been made by an Asian sewing company. None of them were correct, but this is understandable as the design and the construction techniques were very new for them, and the staff there have limited English. The last meant that my copious notes on how to sew the tent were of rather less value than I had hoped. Sigh! Mind you, they did seem to have got 90% of the thing the first time around, which i found very encouraging. I think they are now working on another prototype.
It has been a bit of a learning experience for me as well: to find out what can an Asian factory do well and what is difficult for them. Please note here: the word 'difficult' is usually spelt 'expensive'. When I made mine I did not worry about the time taken, but that does not work commercially. Some fine details have therefore been tweaked to make them simpler to sew WITHOUT any compromise on design or quality.
One thing I have had to do is to provide full-size DXF files for every fabric piece. Without that they did not know where to start and the tent might have looked like ... anything. OK, that's just a bit of hack work for me to do. I assume they have very large plotters.
At the same time we have been chasing coated fabrics. Some of Easton's tents are made of fabrics in the older 70 D PU-coated class (around 70 gsm), which is just not good enough for this tent. But at the same time we want a good pressure rating (hydrostatic head) so the fly does not leak in heavy rain, and the groundsheet does not give you a damp backside. A PU coating is very good for this, but it can drop the tear strength to 1/3 of what you get with a 'silnylon'. So, we get samples, then we ask for slight changes, then we ask how much ...
The winter tent looks more complex, being double-skin and 4 poles, but it builds directly on the summer tent. By the time we get the summer tent all sorted out, making the winter tent should be fairly simple, even if the design looks more complex.
Price is still unknown, but fairly obviously it won't be priced like a cheap pop-up. Can't do it! And frankly, I don't see the need to compete with Walmart.
We are, I think, still on track for production and release for Spring 2014, for the summer tent.
Cheers
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