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Ray, you have a lot of options for materials below 3oz/yard. Kevlar fabrics actually tolerate slightly higher temperatures than nomex, and they are available in very light weights (but high prices). For stove projects, I have used 0.4oz kevlar gauze, and woven kevlar is available for composite layups in 0.8oz, 1.4oz, and 1.7oz weights.
I have also made windscreens for stoves from Kapton film. It looks and feels similar to mylar, but it has an amber color. It is available on ebay in many weights (from 1 to over 5 mil). I have some fiberglass-reinforced Kapton laminate that is basically high-temperature cuben. It is essentially like a cuben fiber or DP Xpac product with a maximum operating temperature that approaches that of aluminum.
You could also consider inorganic materials. S-glass fabrics are occasionally available in weights below 2oz/yard (ACP sometimes has 1.4oz S-glass), and 2.6oz pure silica fabric is available from several sources. Woven basalt fabric is available from a company called Sudaglass at 3.6oz/yard. You could actually put any of these three fabrics INTO the fire without harming them. E-glass fabrics are available down to 0.5oz/yard, and would be plenty refractory for your application, too.
If you just want a barrier to the occasional spark, you could also just use light cotton or linen.
Edited by ckrusor on 05/05/2012 11:09:13 MDT.
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