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I have made several down vests, modifying and improving as I went along. This latest one is from M90 and Thru-hiker down (900?). I used about 4 grams per front panel and the loft was about 1 1/2 inches at center. It was made-to-order for a friend who wanted fleece-lined (Polartec 100), zippered, handwarmer pockets.
I used 7" YKK #3 zippers. I also used a 26" YKK #5 zipper on the front. (I usually use a #3, but I'm more gentle with my gear than my friend.) His collar is lined with micro-fleece and has a velcro neck closure added. It has a 3/32 elastic drawcord at the waist and uses tiny-toggles.
There is a modest 1 or 1 1/2" drop-tail at the back. No elastic at the sleeves. If I'm worried about heat loss I throw on a wind shell.
Let me know if you have other questions.
Edited by spamhere on 05/17/2011 07:25:12 MDT.
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