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A line of packs that are lightweight, very intelligently designed, but still "built to last" from sturdy materials are here:
www.ula-equipment.com
They get rave reviews and are reasonably priced. The guy who created them believes in lightweight philosophy but also believes that a pack should last for years: not just for one trip or one summer. Thus he uses no silnylon, spinnaker cloth, cuben fiber, or other ultra-minimalist materials. (Nothing against these materials but they don't seem like they would be suited to the poster's needs.)
/my 2c CAD
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